>Gear Honing Machine

Products Name: CNC Internal Gear Honing Machine

Category:Gear Honing Machine

Item Number: 1591

Products Model: GH4830

View: 10

Tel:86-13851087033

E-mail: vulmac@163.com

Main features:

GH4830 is a 7-axis 5-linkage CNC high-power gear honing machine with internal gear honer, in which the numerically controlled shafts include the honer carrier radial feed shaft (X-axis), honer carrier axial feed shaft (Z1-axis), workbench axial feed shaft (Z2-axis), honer carrier angular rotating shaft (A-axis), column swinging shaft (B-axis), honer rotating shaft (C1-axis), and workbench rotating shaft (C2-axis). This machine boasts 7-axis 5-linkage function and can realize the radial, axial, and swinging high-power honing modes.

The main features of this machine are as below:

1. With high honing productivity, this machine can reduce the gear noise, improve the gear carrying capacity, prolong the gear life, improve the gear tooth face roughness (<Ra0.63um), and realize grade 5~6 gear accuracy.

2. The machine spindle and workpiece spindle adopt high-precision direct drive technology, featuring short drive chain and high machining accuracy.

3. The humanized operation interface and the user software of proprietary intellectual property rights are applied to realize automatic high-power honing process and automatic allowance compensation.

4. The direct drive Z2-axis linear motor, the intelligent clamping force control, and the automatic thermal deformation compensation technology guarantee the honing requirements of high-precision gears.

5. The constant force machining is realized by constant crossed axis angle machining. The workpiece phase detection and automatic tooth alignment technology are developed to realize the automated honing of gears.

6. This machine is installed with Siemens 840Dsl CNC system.


Specification:

ItemSpecificationUnit
Maximum work piece   diameterφ300mm
Module of gear0.5 - 4mm
Work piece pressure   angle14 - 40°
Maximum work piece   length400mm
Work piece gear face   width120mm
Honing wheel   diameter400mm
Honing wheel width20/24/30/40/50/60mm
Minimum hoing wheel   inner hole220mm
Hoing head radial   travel(X axis)-175   to 0mm
Honing head maximum   radial traveling speed7500mm/min
Honing head  axial travel(Z1 axis)-403 to 97mm
Honing head axial   travel speed max8000mm/min
Work table axial   travel(Z2 axis)-100mm
Work table axial   traveling speed50m/min
Honing head swivel(A   axis)±45°
Honing head   swiveling speed max112°
Column swivel   angle(B axis)±10°
Column swiveling   speed12°/s
Honing wheel   rotating speed max(C1 axis)1500rpm
Work piece ratating   speed max(C2 axis)6000rpm
Max honing force1000N
Machine   demension(L×W×H)265×255×265cm
Machine weight10000Kg

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